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CURTIS Permanent Magnet Drive Motor Controller

Model: 1229-3101, 24-36V / 200A

We supply a new version of CURTIS 1229 controller of model 1229-3105.

The parameter set of CURTIS controller 1229-3101 is quite complicate. It should be reprogrammed for each individual application. If you can provide the controller setting information, we may help to reprogram the controllers before the shipment.

If you can not provide the controller setting information in detail, it is recommended that you prepare a CURTIS programmer, like CURTIS handheld programmer 1313-4331 or CURTIS PC station programmer 1314-4402.

For more information about controller programming, please contact us.

The 1229 controllers are designed for large industrial permanent magnet motor applications, such as floor care machines, utility tugs/pushers, burden carriers small material handling vehicles and AGVs. Due to its fast and accurate feedback on acceleration signals, many industrial vehicles have recently started using 1229 as the EPS (Electric Power Steering) controller for ensuring vehicle's safety in fast and flexible movement.

For the buyer without CONTROLLER APPLYING EXPERIENCE, please consult your cart/motor dealer and read carefully the CURTIS 1229 Controller Manual before making the purchase.

The 1229 controllers have a set of parameters which is very complicate. For more details, Click here to download the parameter list of default setting of controller 1229-3101 (PDF format). If you need to modify any controller parameter, please send us a message with the list of parameters to be modified. There is no extra cost for reprogramming the controller.

Overview:

The Curtis Model 1229-3101 is a sealed, heavy-duty permanent magnet motor speed controller intended for demanding traction applications in hostile environments. It utilizes an advanced, powerful dual-microprocessor, logic architecture for maximum functional safety and accurate speed control.

The 1229-3101 controller is fully programmable, via the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station. The programmable parameters allow a high level of customization designed to fit the needs of multiple applications. In addition to basic controller setup, the 1229 provides a high level of flexibility through I/O mapping and logic functions.

Key Features:

• CURTIS Model: 1229-3101
• Motor Type: Brushed Permanent Magnet Drive DC Motor
• Norminal Battery Voltage (Volts): 24-36V
• 10 Second Current Rating (amps): 220
• 2 Minute Current Rating (amps): 200
• S2-60 Minute Current Rating (amps): 100
• PWM operating frequency: 15 kHz
• Maximum speed sensor frequency: 30 kHz
• Maximum controller output frequency: 1 kHz
• Electrical isolation to heatsink (min.): 500 VAC
• Thermal cutback:
  • Controller linearly reduces maximum current limit with an internal heatsink temperature from 85°C (185°F) to 95°C (203°F)
  • complete cutoff occurs above 95°C (203°F) and below -40°C (-40°F)
• Storage ambient temperature range: -40°C to 95°C (-40°F to 203°F)
• Operating ambient temp. range: -40°C to 50°C (-40°F to 122°F)
• Design life: 9,000 hours
• Operating duration at maximum current: 2 minutes minimum (unless otherwise noted), with initial temperature of 25°C and no additional external heatsink
  
• Package environmental rating: IP65 per IEC529; compliance requires AMPSEAL 23-pin connector header
• Weight: 1.13 kg (2.5 lbs)
• Dimensions: W122 × L150 × H59 mm (4.8" × 5.9" × 2.3")

Features Include:

• High power capability
  • Class-leading power density gives maximum power output from smallest possible package
  • Short-term boost provides current 10% above these limits
  • Insulated Metal Substrate (IMS) power base provides superior heat transfer for increased reliability and highest possible continuous current ratings
  • Uses a heavy-duty external power isolation contactor to provide maximum safety and performance, eliminating the overheating and reliability problems often found with other manufacturers’ highcurrent controllers that use internal board-mounted isolation relays
• Rugged construction
  • Heavy duty threaded M6 busbars for battery and motor connectors eliminate reliability issues often found with push-on power connectors
  • All logic connections via reliable, IP65 sealed 23-pin AMPSEAL connector
  • Robust IP65 sealed polycarbonate enclosure provides excellent chemical resistance and protection from harsh environments
  • Designed to withstand high levels of bump, shock and vibration.
• Powerful, flexible I/O
  • Four 10A rated PWM-control auxiliary outputs allow bidirectional control of up to two linear actuators or uni-directional control of up to four other small motor loads
  • Two 2A rated PWM-control auxiliary outputs for line contactor, EM brake, solenoid valves or other relay and contactor coils
  • Integrated fly-back diodes on all auxiliary outputs
  • Highly programmable analog and digital inputs, including a motor speed sensor input for max speed limiting
  • Short circuit protection and integral ESD protection on all I/O
  • CANopen compatible CANbus connection allows use as a ‘CANopen slave’ on any CANopen system, plus limited CANopen ‘master’ capability
  • Compatible with the inexpensive Curtis 3100R CANopen gauge for monitoring battery state-of-charge, service interval timers, and diagnostic information
  • CANopen EDS (Electronic Data Sheets) available
• Flexibility and safety
  • Dual-microprocessor architecture cross-checks critical circuits, logic, and software functions to ensure the highest possible functional safety performance level is achieved
  • Advanced Pulse Width Modulation (PWM) techniques minimize heating losses and torque ripple, resulting in high efficiency and ensuring that EMC emissions are within EN12895 limits
  • Logic I/O mapping function allows vehicle developers to write powerful combinational and sequential logic functions
  • Curtis handheld or PC Windows programming tools provide easy programming and powerful system diagnostic tools
  • Simple motor set-up programming
  • Field-upgradeable software
  • Integrated battery state-of-charge algorithm, plus hours-run and service interval timers
  • Integrated overvoltage, undervoltage and thermal cutback protection
• Complies with relevant U.S. and international regulations
  • EMC: Designed to the requirements of EN12895:2000
  • Safety: Designed to the requirements of
    • EN1175-1:1998+A1:2010
    • EN (ISO) 13849-1:2008
  • IP65 rated per IEC529
  • UL recognized per UL583

CURTIS Permanent Magnet Drive Motor Controller

Model: 1229-3101, 24-36V / 200A

We supply a new version of CURTIS 1229 controller of model 1229-3105.

The parameter set of CURTIS controller 1229-3101 is quite complicate. It should be reprogrammed for each individual application. If you can provide the controller setting information, we may help to reprogram the controllers before the shipment.

If you can not provide the controller setting information in detail, it is recommended that you prepare a CURTIS programmer, like CURTIS handheld programmer 1313-4331 or CURTIS PC station programmer 1314-4402.

For more information about controller programming, please contact us.

The 1229 controllers are designed for large industrial permanent magnet motor applications, such as floor care machines, utility tugs/pushers, burden carriers small material handling vehicles and AGVs. Due to its fast and accurate feedback on acceleration signals, many industrial vehicles have recently started using 1229 as the EPS (Electric Power Steering) controller for ensuring vehicle's safety in fast and flexible movement

For the buyer without CONTROLLER APPLYING EXPERIENCE, please consult your cart/motor dealer and read carefully the CURTIS 1229 Controller Manual before making the purchase.

The 1229 controllers have a set of parameters which is very complicate. For more details, Click here to download the parameter list of default setting of controller 1229-3101 (PDF format). If you need to modify any controller parameter, please send us a message with the list of parameters to be modified. There is no extra cost for reprogramming the controller.

Overview:

The Curtis Model 1229-3101 is a sealed, heavy-duty permanent magnet motor speed controller intended for demanding traction applications in hostile environments. It utilizes an advanced, powerful dual-microprocessor, logic architecture for maximum functional safety and accurate speed control.

The 1229-3101 controller is fully programmable, via the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station. The programmable parameters allow a high level of customization designed to fit the needs of multiple applications. In addition to basic controller setup, the 1229 provides a high level of flexibility through I/O mapping and logic functions.

Key Features:

• CURTIS Model: 1229-3101
• Motor Type: Brushed Permanent Magnet Drive DC Motor
• Norminal Battery Voltage (Volts): 24-36V
• 10 Second Current Rating (amps): 220
• 2 Minute Current Rating (amps): 200
• S2-60 Minute Current Rating (amps): 100
• PWM operating frequency: 15 kHz
• Maximum speed sensor frequency: 30 kHz
• Maximum controller output frequency: 1 kHz
• Electrical isolation to heatsink (min.): 500 VAC
• Thermal cutback:
  • Controller linearly reduces maximum current limit with an internal heatsink temperature from 85°C (185°F) to 95°C (203°F)
  • complete cutoff occurs above 95°C (203°F) and below -40°C (-40°F)
• Storage ambient temperature range: -40°C to 95°C (-40°F to 203°F)
• Operating ambient temp. range: -40°C to 50°C (-40°F to 122°F)
• Design life: 9,000 hours
• Operating duration at maximum current: 2 minutes minimum (unless otherwise noted), with initial temperature of 25°C and no additional external heatsink
  
• Package environmental rating: IP65 per IEC529; compliance requires AMPSEAL 23-pin connector header
• Weight: 1.13 kg (2.5 lbs)
• Dimensions: W122 × L150 × H59 mm (4.8" × 5.9" × 2.3")

Features Include:

• High power capability
  • Class-leading power density gives maximum power output from smallest possible package
  • Short-term boost provides current 10% above these limits
  • Insulated Metal Substrate (IMS) power base provides superior heat transfer for increased reliability and highest possible continuous current ratings
  • Uses a heavy-duty external power isolation contactor to provide maximum safety and performance, eliminating the overheating and reliability problems often found with other manufacturers’ highcurrent controllers that use internal board-mounted isolation relays
• Rugged construction
  • Heavy duty threaded M6 busbars for battery and motor connectors eliminate reliability issues often found with push-on power connectors
  • All logic connections via reliable, IP65 sealed 23-pin AMPSEAL connector
  • Robust IP65 sealed polycarbonate enclosure provides excellent chemical resistance and protection from harsh environments
  • Designed to withstand high levels of bump, shock and vibration.
• Powerful, flexible I/O
  • Four 10A rated PWM-control auxiliary outputs allow bidirectional control of up to two linear actuators or uni-directional control of up to four other small motor loads
  • Two 2A rated PWM-control auxiliary outputs for line contactor, EM brake, solenoid valves or other relay and contactor coils
  • Integrated fly-back diodes on all auxiliary outputs
  • Highly programmable analog and digital inputs, including a motor speed sensor input for max speed limiting
  • Short circuit protection and integral ESD protection on all I/O
  • CANopen compatible CANbus connection allows use as a ‘CANopen slave’ on any CANopen system, plus limited CANopen ‘master’ capability
  • Compatible with the inexpensive Curtis 3100R CANopen gauge for monitoring battery state-of-charge, service interval timers, and diagnostic information
  • CANopen EDS (Electronic Data Sheets) available
• Flexibility and safety
  • Dual-microprocessor architecture cross-checks critical circuits, logic, and software functions to ensure the highest possible functional safety performance level is achieved
  • Advanced Pulse Width Modulation (PWM) techniques minimize heating losses and torque ripple, resulting in high efficiency and ensuring that EMC emissions are within EN12895 limits
  • Logic I/O mapping function allows vehicle developers to write powerful combinational and sequential logic functions
  • Curtis handheld or PC Windows programming tools provide easy programming and powerful system diagnostic tools
  • Simple motor set-up programming
  • Field-upgradeable software
  • Integrated battery state-of-charge algorithm, plus hours-run and service interval timers
  • Integrated overvoltage, undervoltage and thermal cutback protection
• Complies with relevant U.S. and international regulations
  • EMC: Designed to the requirements of EN12895:2000
  • Safety: Designed to the requirements of
    • EN1175-1:1998+A1:2010
    • EN (ISO) 13849-1:2008
  • IP65 rated per IEC529
  • UL recognized per UL583