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DC Series Winding Motor Speed Controller Assembly

CURTIS 1205M-5603, 36-48V / 500A, with foot pedal throttle

Notice: For the buyer without CONTROLLER APPLYING EXPERIENCE, please consult your cart/motor dealer and read carefully the CURTIS 1204M/05M/09M/21M Manual before making the purchase.

Mating Connectors & Installation Kit

Overview:

CURTIS 1205M programmable series motor controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque. 1205M controllers are updated versions of the popular 1205 controllers, with the added functionality of being programmable—via the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station. This means the controllers can be tailored to the needs of specific applications. In addition to configuration flexibility, use of the programmer offers diagnostic and test capability.

CURTIS 1205M controllers are the ideal solution for a variety of electric vehicle applications, including industrial trucks, personnel carriers, material handing vehicles, golf cars, etc.

This 1205M-5603 controller assemblage is a completed electric vehicle DC Series Motor control system. The assemblage includes:

• CURTIS controller 1205M-5603
• 400A main contactor
• 300A forward / reverse contactor
• fuses
• wiring
• heat-sink aluminium alloy installation plate
• 2-wire 0-5K potentiometer foot pedal accelerator (throttle)
• plug-in connectors
• installation (bolts, washes and nuts) kit Included

For more installtion details, please take reference with the 1204M / 05M Controller Assemblage Connectors' Definition (PDF format) and 1204M / 05M Controller Assemblage Installation Instruction (PDF format).

Wiring Diagram:

In this assemblage, the J5 terminal of new 1205M controllers is not activated. The controller wiring is same to the old 1204M controllers without J5 terminal.

 
Click here to download the diagram (PDF format)

For more informaion of J5 terminal and the Rev Input / Main Driver functions, please see the page 7 and 8 of 1204M / 1205M controller manual (PDF format).

Key Features:

• CURTIS Controller Model: 1205M-5603
  • Norminal Battery Voltage (Volts): 48V (default setting) or 36V
  • 1 Minute Current Rating (amps): 500
  • 1 Hour Current Rating (amps): 200
  • Plug Braking (A2 Busbar): Yes
• proposed motor power rate: 4.3 - 5.6 kW
• simple motor connecting labels on assemblage
• easy installation with components mounted on a heat-sink aluminium alloy installation plate
• including a foot pedal accelerator (throttle)
• simple plug-in connctors (1204M / 05M Controller Assemblage Connectors' Definition (PDF format))
• Easy to install (1204M / 05M Controller Assemblage Installation Instruction (PDF format))
• reinforced carton package, safe for international delivery
• Assemblage Net Weight: 8.4 kg
• Package Weight: 10.9 kg (including the foot pedal throttle)

Features Include:

• High-frequency switching and ultra-low voltage drops provide high efficiency and silent operation.
• Simple mounting and wiring with push-on connectors for control signals and plated solid copper buses for power connections.
• Compatible with either a two-wire potentiometer or a voltage throttle.
• Throttle fault protection circuitry disables controller if throttle wires become open.
• High pedal disable feature prevents controller operation if key is turned on while throttle is applied.
• Plug braking diode internal to controller.
• Thermal protection and compensation circuit provides constant current limit over operating range and during under/over temperature cutback; no sudden loss of power under any thermal conditions.
• Undervoltage cutback function protects against low battery voltage, including low voltage caused by external loads.
• Easily programmable through the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station.
• Rugged anodized aluminum extruded housing meets IP65 environmental sealing standards for use in harsh environments.

Installation Dimensions:

Notice: For the buyer without CONTROLLER APPLYING EXPERIENCE, please consult your cart/motor dealer and read carefully the CURTIS 1204M/05M/09M/21M Manual before making the purchase.

Overview:

CURTIS 1205M programmable series motor controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque. 1205M controllers are updated versions of the popular 1205 controllers, with the added functionality of being programmable—via the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station. This means the controllers can be tailored to the needs of specific applications. In addition to configuration flexibility, use of the programmer offers diagnostic and test capability.

CURTIS 1205M controllers are the ideal solution for a variety of electric vehicle applications, including industrial trucks, personnel carriers, material handing vehicles, golf cars, etc.

Wiring Diagram:

In this assemblage, the J5 terminal of new 1205M controllers is not activated. The controller wiring is same to the old 1204M controllers without J5 terminal.

 
Click here to download the diagram (PDF format)

For more informaion of J5 terminal and the Rev Input / Main Driver functions, please see the page 7 and 8 of 1204M / 1205M controller manual (PDF format).

Key Features:

• CURTIS Controller Model: 1205M-5603
  • Norminal Battery Voltage (Volts): 48V (default setting) or 36V
  • 1 Minute Current Rating (amps): 500
  • 1 Hour Current Rating (amps): 200
  • Plug Braking (A2 Busbar): Yes
• proposed motor power rate: 4.3 - 5.6 kW
• simple motor connecting labels on assemblage
• easy installation with components mounted on a heat-sink aluminium alloy installation plate
• including a foot pedal accelerator (throttle)
• simple plug-in connctors (1204M / 05M Controller Assemblage Connectors' Definition (PDF format))
• Easy to install (1204M / 05M Controller Assemblage Installation Instruction (PDF format))
• reinforced carton package, safe for international delivery
• Assemblage Net Weight: 8.4 kg
• Package Weight: 10.9 kg (including the foot pedal throttle)

Features Include:

• High-frequency switching and ultra-low voltage drops provide high efficiency and silent operation.
• Simple mounting and wiring with push-on connectors for control signals and plated solid copper buses for power connections.
• Compatible with either a two-wire potentiometer or a voltage throttle.
• Throttle fault protection circuitry disables controller if throttle wires become open.
• High pedal disable feature prevents controller operation if key is turned on while throttle is applied.
• Plug braking diode internal to controller.
• Thermal protection and compensation circuit provides constant current limit over operating range and during under/over temperature cutback; no sudden loss of power under any thermal conditions.
• Undervoltage cutback function protects against low battery voltage, including low voltage caused by external loads.
• Easily programmable through the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station.
• Rugged anodized aluminum extruded housing meets IP65 environmental sealing standards for use in harsh environments.

Installation Dimensions: