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DC Series Winding Motor Controller Assemblage

Model: 1215-8307 / 1219-8406, with foot pedal throttle

CURTIS had stopped the production of 1219-8406 and 1215-8307.

These 1219-8406 and 1215-8307 controllers are made by a Chinese manufacturer. With same dimensions and functions of the original products, this 1219-8406 and 1215-8307 can also be programmed by CURTIS Model 1313-4331 Handheld Programmer or CURTIS 1314 PC programming station.

For the buyer without CONTROLLER APPLYING EXPERIENCE, please consult your cart/motor dealer and read carefully the CURTIS 1214/15/19-8 Manual before making the purchase.

We offer 12-month warranty for item sold, counting from the date of delivery.

It is easy to install the controller assemblage. For more details, please see the 1215 / 1219 DC Series Motor Controller Assemblage Installation Instruction (PDF format) and the connector definition.

Overview:

CURTIS 1219-8406 and 1215-8307 programmable motor speed controllers provide efficient, cost-effective, and simple-to-install control for a variety of large industrial vehicles. Typical applications include walkie/rider pallet trucks, fork lifts, stackers, reach trucks, and other industrial trucks. The 1207-based microprocessor logic section combined with a CURTIS MOSFET power section gives the 1219-8406 and 1215-8307 controllers high power and advanced features in a rugged, compact package.

1219-8406 and 1215-8307 controllers are flexible in variable applications, with the added functionality of being programmable—via the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station. This means the controllers can be tailored to the needs of specific applications. In addition to configuration flexibility, use of the programmer offers diagnostic and test capability.

Key Features:

• Controller Models:
  • CURTIS 1219-8406 (HELI forklift controller model: DQKC-025)
  • CURTIS 1215-8307 (HELI forklift controller model: DQKC-015)
• Including:
  • Foot Pedal Throttle (Type: 0-5V Voltage Source, Model: RJSQ-001)
  • Mating Connectors
  • Installation Kit (Bolts, Washes and Nuts)
• Under Voltage Cutback (Volts): 21V
• Contactor Voltage (Volts): battery voltage
• PWM operating frequency: 15 kHz
• Electrical isolation to heatsink (min.): 500 VAC
• KSI input voltage: 16–45V
• KSI input current (no contactors engaged):
  • 80 mA without programmer
  • 130 mA with programmer
• Logic input current: < 2 mA
• Ambient Operating Temperature Range: -40°C to 50°C
• Heatsink Overtemperature Cutback: 85°C
• Heatsink Undertemperature Cutback: -25°C
• Installation Panel Dimensions: L355xW355xH9 mm
• Net Weight: about 9.8 kg

Controller Features Include:

• Power MOSFET design, providing
  • infinitely variable drive and plug brake control
  • silent high-frequency operation
  • high efficiency (for reduced motor and battery losses)
• Overvoltage and undervoltage protection
• Thermal protection/compensation circuitry that provides undertemperature cutback, constant current limit over operating range, and linear rollback in overtemperature—thus preventing sudden power loss regardless of thermal conditions
• Diagnostic and test information for the controller—and other system components—readily available through both an on-board LED and the optional handheld programmer
• Meets or exceeds EEC fault detect requirements, with circuitry and software to detect faults in the throttle circuit, MOSFET drive circuits, MOSFET output, contactor drivers, and contactors
• Programmable input sequencing options include several combinations of neutral start and static return to off (SRO)
• Arcless contactor switching with microprocessor-controlled contactor sequencing
• Smooth, controlled plug braking—with either variable (throttledependent) or fixed plug current limit
• Neutral braking option provides automatic plug braking in neutral
• MultiMode™ input selects between two different operating modes, thus allowing optimization of vehicle characteristics for different driving conditions
• Emergency reverse (belly button switch) provides full function with a single input
• Anti-rollback (ramp start) provides full power for starting on ramps
• Simple contactor and switch wiring, with coil drivers monitored for shorts and open circuits—thus ensuring fail-safe operation
• Flexible throttle circuitry accommodates a variety of throttle types: 5kΩ–0, 0–5kΩ, 0–5V, 0–10V, inductive, Hall, etc.
• Programmable “ramp shape” (static throttle map) provides flexibility in selecting throttle response feel
• Sealed package, providing environmental protection
• Power connections made by tin-plated solid copper busses, with a polarized Molex connector for control signals
• Easily programmable through the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station.
• Rugged anodized aluminum extruded housing meets IP65 environmental sealing standards for use in harsh environments.

DC Series Winding Motor Controller Assemblage

Model: 1215-8307 / 1219-8406, with foot pedal throttle

CURTIS had stopped the production of 1219-8406 and 1215-8307.

These 1219-8406 and 1215-8307 controllers are made by a Chinese manufacturer. With same dimensions and functions of the original products, this 1219-8406 and 1215-8307 can also be programmed by CURTIS Model 1313-4331 Handheld Programmer or CURTIS 1314 PC programming station.

For the buyer without CONTROLLER APPLYING EXPERIENCE, please consult your cart/motor dealer and read carefully the CURTIS 1214/15/19-8 Manual before making the purchase.

We offer 12-month warranty for item sold, counting from the date of delivery.

It is easy to install the controller assemblage. For more details, please see the 1215 / 1219 DC Series Motor Controller Assemblage Installation Instruction (PDF format) and the connector definition.

Overview:

CURTIS 1219-8406 and 1215-8307 programmable motor speed controllers provide efficient, cost-effective, and simple-to-install control for a variety of large industrial vehicles. Typical applications include walkie/rider pallet trucks, fork lifts, stackers, reach trucks, and other industrial trucks. The 1207-based microprocessor logic section combined with a CURTIS MOSFET power section gives the 1219-8406 and 1215-8307 controllers high power and advanced features in a rugged, compact package.

1219-8406 and 1215-8307 controllers are flexible in variable applications, with the added functionality of being programmable—via the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station. This means the controllers can be tailored to the needs of specific applications. In addition to configuration flexibility, use of the programmer offers diagnostic and test capability.

Key Features:

• Controller Models:
  • CURTIS 1219-8406 (HELI forklift controller model: DQKC-025)
  • CURTIS 1215-8307 (HELI forklift controller model: DQKC-015)
• Including:
  • Foot Pedal Throttle (Type: 0-5V Voltage Source, Model: RJSQ-001)
  • Mating Connectors
  • Installation Kit (Bolts, Washes and Nuts)
• Under Voltage Cutback (Volts): 21V
• Contactor Voltage (Volts): battery voltage
• PWM operating frequency: 15 kHz
• Electrical isolation to heatsink (min.): 500 VAC
• KSI input voltage: 16–45V
• KSI input current (no contactors engaged):
  • 80 mA without programmer
  • 130 mA with programmer
• Logic input current: < 2 mA
• Ambient Operating Temperature Range: -40°C to 50°C
• Heatsink Overtemperature Cutback: 85°C
• Heatsink Undertemperature Cutback: -25°C
• Installation Panel Dimensions: L355xW355xH9 mm
• Net Weight: about 9.8 kg

Controller Features Include:

• Power MOSFET design, providing
  • infinitely variable drive and plug brake control
  • silent high-frequency operation
  • high efficiency (for reduced motor and battery losses)
• Overvoltage and undervoltage protection
• Thermal protection/compensation circuitry that provides undertemperature cutback, constant current limit over operating range, and linear rollback in overtemperature—thus preventing sudden power loss regardless of thermal conditions
• Diagnostic and test information for the controller—and other system components—readily available through both an on-board LED and the optional handheld programmer
• Meets or exceeds EEC fault detect requirements, with circuitry and software to detect faults in the throttle circuit, MOSFET drive circuits, MOSFET output, contactor drivers, and contactors
• Programmable input sequencing options include several combinations of neutral start and static return to off (SRO)
• Arcless contactor switching with microprocessor-controlled contactor sequencing
• Smooth, controlled plug braking—with either variable (throttledependent) or fixed plug current limit
• Neutral braking option provides automatic plug braking in neutral
• MultiMode™ input selects between two different operating modes, thus allowing optimization of vehicle characteristics for different driving conditions
• Emergency reverse (belly button switch) provides full function with a single input
• Anti-rollback (ramp start) provides full power for starting on ramps
• Simple contactor and switch wiring, with coil drivers monitored for shorts and open circuits—thus ensuring fail-safe operation
• Flexible throttle circuitry accommodates a variety of throttle types: 5kΩ–0, 0–5kΩ, 0–5V, 0–10V, inductive, Hall, etc.
• Programmable “ramp shape” (static throttle map) provides flexibility in selecting throttle response feel
• Sealed package, providing environmental protection
• Power connections made by tin-plated solid copper busses, with a polarized Molex connector for control signals
• Easily programmable through the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station.
• Rugged anodized aluminum extruded housing meets IP65 environmental sealing standards for use in harsh environments.