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JLG Handheld Analyzer 1001249694

JLG handset, diagnostic tool for troubleshooting and programming all JLG MEWPs

JLG handheld analyzer should not be confused with the calibrator that is used on Sevcon motor controllers, as that is totally different and not compatible.

The Analyzer Kit is a vital tool for troubleshooting and programming all JLG MEWPs (Mobile Elevating Work Platforms). This compact, lightweight tool allows the user to search for fault codes, enable/disable machine options, and adjust machine parameters, if needed, for service repairs. The kit includes the analyzer, communication cable, and instruction guide.

JLG 1001249694 kit can replace previous part numbers 2901443 and 1600244.

The analyzer has a 2-line display and six buttons (LEFT & RIGHT arrows, UP & DOWN arrows, ESC and ENTER). The display shows various menus, diagnostic measurements and configuration settings. The buttons move between the various display items and adjust them (if possible).

Connecting the handheld analyzer:

• Connect one end of the cable (supplied with the analyzer) to the correct 4-pin connector on the motor control unit. There will be only one connector which correctly fits the cable.
• Connect the other end of the cable to the analyzer. NOTE: the ends of the cable are identical and can be reversed; the cable end can only be inserted one way into the matching connector.
• Power up the vehicle by turning the key to the platform or ground position and pulling the emergency stop buttons on this will power the SMART System™ and the analyzer.

Using the handheld analyzer:

• The analyzer will display the current top level menu item, for example:
  • MENU:
  • DIAGNOSTICS
• Press LEFT & RIGHT (←, →) to move between menu items; press ENTER to select the displayed menu item. When a top level menu item is selected, a new set of menu items may be offered; press LEFT & RIGHT arrows then ENTER again to select the required item. To cancel a selected menu item, press ESC; then a different menu item can be chosen.
• The available menu items will vary depending on the vehicle; check the vehicle manual for more information.

The analyzer and cable kit is enclosed in a protective case:

Changing the access level of JLG handheld analyzer:

• When the analyzer is first connected, its access level ensures that most configurations cannot be changed; this ensures that a setting cannot be accidentally altered. To change the access level, a PASSWORD must be entered; the password must be known. To enter a password, first find the appropriate top level menu item:
  • MENU:
  • ACCESS LEVEL 3
  Press ENTER to select the ACCESS LEVEL item; then press UP & DOWN arrows and LEFT & RIGHT arrows to enter the correct five digit password:
  • ACCESS LEVEL:
  • CODE 33271
  When the correct password is displayed, press ENTER to confirm it; the access level will change to match the password (if not, press ENTER to check and correct the password).
• The correct passwords will vary depending on the vehicle; check the vehicle manual for more information.

Adjusting configuration with the handheld analyzer:

• When a personality item is selected, press UP & DOWN arrows to adjust its value, for example:
  • PERSONALITIES:
  • DRIVE ACCEL 1.0s
  There will be a maximum and minimum for the value to ensure safe operation; the value will not increase if UP is pressed when at the maximum, or if DOWN is pressed when at the minimum. If the value does not change when UP or DOWN is pressed, check the access level.
• When a machine digit item is selected,press UP & DOWN (↑. ↓) to adjust its value, for example:
  • GROUND ALARM:
  • 2=DRIVE
  The effect of the machine digit value is displayed along with its value; there will only be certain settings allowed to ensure safe operation. If the value does not change when UP or DOWN is pressed, check the access level.
• The available personality and machine digit items will vary depending on the vehicle; check the vehicle manual for more information.

For more information, please download JLG handheld analyzer manual (PDF format)

JLG Handheld Analyzer 1001249694

JLG handset, diagnostic tool for troubleshooting and programming all JLG MEWPs

JLG handheld analyzer should not be confused with the calibrator that is used on Sevcon motor controllers, as that is totally different and not compatible.

The Analyzer Kit is a vital tool for troubleshooting and programming all JLG MEWPs (Mobile Elevating Work Platforms). This compact, lightweight tool allows the user to search for fault codes, enable/disable machine options, and adjust machine parameters, if needed, for service repairs. The kit includes the analyzer, communication cable, and instruction guide.

JLG 1001249694 kit can replace previous part numbers 2901443 and 1600244.

The analyzer has a 2-line display and six buttons (LEFT & RIGHT arrows, UP & DOWN arrows, ESC and ENTER). The display shows various menus, diagnostic measurements and configuration settings. The buttons move between the various display items and adjust them (if possible).

Connecting the handheld analyzer:

• Connect one end of the cable (supplied with the analyzer) to the correct 4-pin connector on the motor control unit. There will be only one connector which correctly fits the cable.
• Connect the other end of the cable to the analyzer. NOTE: the ends of the cable are identical and can be reversed; the cable end can only be inserted one way into the matching connector.
• Power up the vehicle by turning the key to the platform or ground position and pulling the emergency stop buttons on this will power the SMART System™ and the analyzer.

Using the handheld analyzer:

• The analyzer will display the current top level menu item, for example:
  • MENU:
  • DIAGNOSTICS
• Press LEFT & RIGHT (←, →) to move between menu items; press ENTER to select the displayed menu item. When a top level menu item is selected, a new set of menu items may be offered; press LEFT & RIGHT arrows then ENTER again to select the required item. To cancel a selected menu item, press ESC; then a different menu item can be chosen.
• The available menu items will vary depending on the vehicle; check the vehicle manual for more information.

The analyzer and cable kit is enclosed in a protective case:

Changing the access level of JLG handheld analyzer:

• When the analyzer is first connected, its access level ensures that most configurations cannot be changed; this ensures that a setting cannot be accidentally altered. To change the access level, a PASSWORD must be entered; the password must be known. To enter a password, first find the appropriate top level menu item:
  • MENU:
  • ACCESS LEVEL 3
  Press ENTER to select the ACCESS LEVEL item; then press UP & DOWN arrows and LEFT & RIGHT arrows to enter the correct five digit password:
  • ACCESS LEVEL:
  • CODE 33271
  When the correct password is displayed, press ENTER to confirm it; the access level will change to match the password (if not, press ENTER to check and correct the password).
• The correct passwords will vary depending on the vehicle; check the vehicle manual for more information.

Adjusting configuration with the handheld analyzer:

• When a personality item is selected, press UP & DOWN arrows to adjust its value, for example:
  • PERSONALITIES:
  • DRIVE ACCEL 1.0s
  There will be a maximum and minimum for the value to ensure safe operation; the value will not increase if UP is pressed when at the maximum, or if DOWN is pressed when at the minimum. If the value does not change when UP or DOWN is pressed, check the access level.
• When a machine digit item is selected,press UP & DOWN (↑. ↓) to adjust its value, for example:
  • GROUND ALARM:
  • 2=DRIVE
  The effect of the machine digit value is displayed along with its value; there will only be certain settings allowed to ensure safe operation. If the value does not change when UP or DOWN is pressed, check the access level.
• The available personality and machine digit items will vary depending on the vehicle; check the vehicle manual for more information.

For more information, please download JLG handheld analyzer manual (PDF format)